REAR BRAKE (for Drum Type) > REASSEMBLY

for Preparation Click here



1. INSTALL REAR WHEEL CYLINDER CUP KIT


    C196581E01

  1. Apply a light layer of lithium soap base glycol grease to the entire circumference of a 2 new wheel cylinder cups and the 2 pistons as shown in the illustration.

  1. Install the 2 new wheel cylinder cups to each piston.

  1. Install the rear wheel brake cylinder compression spring to the rear wheel brake cylinder assembly.

  1. Install the 2 pistons to the wheel brake cylinder.

  1. Install the 2 new wheel cylinder boots to the rear wheel brake cylinder assembly.



2. INSTALL REAR WHEEL BRAKE CYLINDER ASSEMBLY


    C154389

  1. Install the rear wheel brake cylinder assembly to the backing plate with the bolt.

    Torque:
    9.8 N*m{ 100 kgf*cm , 87 in.*lbf }



    C196588

  1. Using a union nut wrench (10 mm), connect the brake tube to the rear wheel brake cylinder assembly.

    Torque:
    15 N*m{ 155 kgf*cm , 11 ft.*lbf }

    NOTICE:
    Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (Click here).



3. TEMPORARILY TIGHTEN REAR DRUM BRAKE BLEEDER PLUG

HINT:
Fully tighten the rear drum brake bleeder plug after bleeding any air left in the system.



4. INSTALL REAR DRUM BRAKE BLEEDER PLUG CAP


5. INSTALL REAR BRAKE PARKING BRAKE SHOE LEVER SUB-ASSEMBLY


    C196582

  1. Using needle-nose pliers, install the rear brake parking brake shoe lever sub-assembly with a new C-washer.



6. INSTALL REAR BRAKE AUTOMATIC ADJUST LEVER


    C196577

  1. Install the rear brake automatic adjust lever and automatic adjust lever tension spring to the rear brake shoe (front).



7. INSTALL REAR BRAKE SHOE KIT


    C196583E01

  1. Apply high temperature grease to the surface of the backing plate that contacts the shoes as shown in the illustration.



    C196576

  1. Using needle-nose pliers, install the parking brake cable to the rear brake parking brake shoe lever sub-assembly.



    C196575E01

  1. Using SST, install the rear brake shoe, pin, shoe hold down spring and shoe hold down spring cup.

    SST
    09718-00011  



    C179336E01

  1. Apply a light layer of high temperature grease to the entire circumference of a adjustment bolt as shown in the illustration.



    C168690E02

  1. Install the rear brake strut set to the rear brake shoe.
    Text in Illustration 
    *1
    		Backing Plate
    *2
    		Parking Brake Shoe Strut Set



    C196572E01

  1. Using SST, install the rear brake shoe, pin, shoe hold down spring and shoe hold down spring cup.

    SST
    09718-00011  



    C196573E01

  1. Using SST, install the tension spring to the rear brake shoe.

    SST
    09921-00010  



    C196571E01

  1. Using SST, install the shoe return spring to the rear brake shoe.

    SST
    09921-00010  

    NOTICE:
    Do not damage the wheel cylinder boot.



8. INSPECT REAR DRUM BRAKE


  1. Inspect that each part is installed properly as shown in the illustration.


    C196585E01

    NOTICE:
    There should be no oil or grease adhering to the friction surfaces of the shoe lining or the drum.